Enables streamlined practice of high-risk scenarios in a safe environment, standardising training across all sites. Transitioning from one-time briefing to regular practice of actions according to the protocol; measuring progress in LMS.
High levels of physical trauma on HIF plants
Reduces injury rates by
63%
Solution:
Regular training of emergency situation behaviour (i.e. neutralization & evacuation) without disruption to on-site operations & real-life threats. Systematic training by unified checklists; reducing protocol violation & unsafe actions during control exercises.
Conventional courses lack involvement and real practice
Increase in threat awareness & adequate response
≈30%
Increase in practical results
+33%
Solution:
Immersive VR simulation improves memorization of proper actions both in normal and dangerous situations, threat detection on site and correctness of responses.
Production factors are a cause of >70% of additional risk for plant workers.
Awareness
≈30%
VR Simulator Allows For:
Safe Training
Practice emergency response without the need for real-life equipment.
Fast-tracking to on-site positions
Training before entering the plant, ensuring equipment & environment knowledge, learning production action sequences.
Equipment Commissioning & Modernization
Dry run starting/stopping equipment, familiarize with new units and assemblies.
Standardised Practice Between Sites
Unified practice and scoring between branches and shifts.
Integration & Reporting
Transferring results to LMS, connection to SCADA/HMI interfaces.
Key Features
Maximum Compatibility with T-Soft’s OTS:
Accuracy
Accuracy
Adaptation of mathematical model parameters to the specific plant.
Action Without Risk
Action Without Risk
Practicing safe control of the plant during startup/stoppage, standard operations, emergency situations as well as simulation of consequences of wrong decisions made by the personnel.
Any emergency, failure, breakdown
Any emergency, failure, breakdown
Unprecedented set of emergencies and an ability to expand didactic properties and create new emergencies
DCS & AEPS
DCS & AEPS
Converting the original projects of DCS and AEPS with support for configuration files
Automatic Control
Automatic Control
An ability for complete automatic control and assessment of the personnel
Expand Without Additional Licensing
Expand Without Additional Licensing
Increasing the number of workspaces for users without purchasing additional software licenses within a project
Accuracy of 3D Modelling
Models are built using P&ID, EDMS, point clouds created using highly accurate laser scanner Leica RTC360 as well as photo/video recording. This allows us to achieve a level of accuracy with ~3 mm. deviation, which makes our models as close to reality as possible.
Interactive Modes of Training
Modes like "training", "tutoring", "exam" and "mistake analysis". Control points, checklists, timings, protocol violations and wrong actions — everything is recorded.
Multiplayer
Team scenarios with role distribution: operator, mechanic, observer. The instructor sees all the participants, pauses, returns to control points, notices errors.
Recording & Analysis of Team Conversations via Radio
Voice commands and key phrases. Support for "operator — mechanic — supervisor", recording the conversations and putting them in the report for analysis.
Realistic Interaction with Virtual Environment
Virtual hand and instruments behave as they should: you can touch, grab, hold, rotate, swap. No "one button press" to do those actions. Objects have weight, inertia, friction and react to user interactions.
Practice Team Operations Using AI Bots
If the user is in training alone, the roles of other team members can be taken by bots. They act by protocol, react to voice commands, wait for confirmations, perform actions in sequences and help practicing teamwork without risk.
Integration Process
01
02
03
04
Goal assessment & data collection
Definition of the project goals, reception of P&ID, regulations, assessment of the modelling volume, on site laser scanning and photo/video recording, creation of the VR simulator scenarios.
Result: short TA, training KPI, scenario document describing what users are going to train inside the simulation.
Development
Development of standard/emergency operations, checklists, control points, creation of new mechanics specific to the case. 3D scene and first VR prototype creation. Checking CTC functions and eliminating shortcomings.
Result: a demo for coordination.
Integration, testing and trial operations
Installation and setup of both hardware and software on site. Regular joint testing. Elimination of problems and inaccuracies found during joint testing.
Result: Alpha release.
Commissioning to production
Participation in commissioning, delivering the final software.
Result: Alpha release.
Expansion & Support
Adding new features, expanding to new shifts/sites, adding new modes.
Result: SLA.
05
of VR Solution
Request Demonstration
We will demonstrate scenarios for your plant and negotiate integration metrics.